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A copper strip is formed into the shape of a cylinder, while it is being wrapped around an aluminum core and the edges of the copper strip are welded together. The assembly is then pulled through a die, where the cladded wire is squeezed and stretched while also improving the bonding between the copper and the aluminum core. [1]
Copperweld is an American company based in Fayetteville, Tennessee, and maintaining a management office in Brentwood, Tennessee.Its main products are wire and stranded electrical cable made from its Copperweld brand copper-clad steel ("CCS") or copper-clad aluminum ("CCA"). [1]
Aluminium–copper alloys (AlCu) are aluminium alloys that consist largely of aluminium (Al) and traces of copper (Cu) as the main alloying elements. Important grades also contain additives of magnesium , iron , nickel and silicon ( AlCu(Mg, Fe, Ni, Si) ), often manganese is also included to increase strength (see aluminium-manganese alloys ).
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Another issue is the joining of aluminum wire to copper wire. In addition to the oxidation that occurs on the surface of aluminum wires which can cause a poor connection, aluminum and copper are dissimilar metals. As a result, galvanic corrosion can occur in the presence of an electrolyte, causing these connections to become unstable over time.
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2219 aluminium alloy is an alloy in the wrought aluminium-copper family (2000 or 2xxx series). It can be heat-treated to produce tempers with higher strength but lower ductility. The aluminium-copper alloys have high strength, but are generally less corrosion resistant and harder to weld than other types of aluminium alloys.