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Cutter forces are high, so milling machines must be robust and rigid, usually substantial constructions of cast iron. Intermediate materials, such as plastics and sometimes soft aluminium, may be cut by either method, though routing aluminium is usually more of an improvised expedient than a production process, and is noisy and hard on tools.
The process of gear shaping uses a toothed disk cutter which reciprocates in axial rotations. The workpiece (or blank gear) rotates on a second shaft (spindle). The workpiece is aligned with the cutter and it gradually feeds into the cutter while rotating. If a two-step process is used, all tooth spaces are partially cut before finishing.
A hob, the cutter used for hobbing. Hobbing is a machining process for gear cutting, cutting splines, and cutting sprockets using a specialized milling machine.The teeth or splines of the gear are progressively cut into the material (such as a flat, cylindrical piece of metal or thermoset plastic) by a series of cuts made by a cutting tool.
Burrs are a rotary analog to files that cut linearly (hence their alternate name, rotary files). They share many similarities with endmills and router bits , with the notable distinction that the latter typically have their toolpaths dictated by the machine, while burrs are frequently operated in a freehand manner.
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A horizontal CNC gear hobbing machine Gear hobbing a spur gear to module 17dp on CNC cutting machine. Hobbing is a method by which a hob is used to cut teeth into a blank. We gear hobbing with a master hob or index hob on CNC gear hobbing machines who cut, gears, wheels, pinions, shafts and worms.
A rotary table is a precision work positioning device used in metalworking. It enables the operator to drill or cut work at exact intervals around a fixed (usually horizontal or vertical ) axis. Some rotary tables allow the use of index plates for indexing operations, and some can also be fitted with dividing plates that enable regular work ...
A cam is a rotating or sliding piece in a mechanical linkage used especially in transforming rotary motion into linear motion. [ 1 ] [ 2 ] It is often a part of a rotating wheel (e.g. an eccentric wheel) or shaft (e.g. a cylinder with an irregular shape) that strikes a lever at one or more points on its circular path.