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Round duct is made using a continuous spiral forming machine which can make round duct in nearly any diameter when using the right forming die and to any length to suit, but the most common stock sizes range evenly from 4" to 24" (10-60 cm) with 6"-12" (15-30 cm) being most commonly used. Stock pipe is usually sold in 10' (300 cm) joints.
A major consideration of duct design is to minimize duct pressure losses, turbulence, as poor duct geometry, increases turbulence, and increases plant electrical usage. Round duct work suction pressure collapse, in ducts over 6 feet in diameter, is prevented with rings at supports, and roughly 3 diameter centers.
The attenuator is a specialty duct accessory that typically consists of an inner perforated baffle with sound-absorptive insulation. Sound attenuators may take the place of ductwork; conversely, inline attenuators are located close to the blower and have a bellmouth profile to minimize system effects.
There are two major systems to classify ductwork airtightness, one based on European standards, the other based on ASHRAE standard 90.1-2010.Both are based on the leakage airflow rate at a given ductwork pressure divided by the product of the ductwork surface area and the same ductwork pressure raised to the power 0.65.
As indicated in GR-3155, cable is typically placed into the duct in one of three ways: It may be pre-installed by the duct manufacturer during the extrusion process. It may be pulled into the duct using a mechanically assisted or hand-drawn pull line. It may be blown into the duct using a high air volume cable blowing apparatus.
Demand control ventilation is an attractive alternative to standard design in these situations because DCV systems only supply the outdoor airflow necessary to serve the occupants in a space. Therefore, the above-described energy is not wasted in this system type.