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For blast furnaces, direct reduction corresponds to the reduction of oxides by the carbon in the coke. However, in practice, direct reduction only plays a significant role in the final stage of iron reduction in a blast furnace, by helping to reduce wustite (FeO) to iron. In this case, the chemical reaction can be trivially described as follows ...
The PCI method is based on the simple concept of primary air (termed the "conveying gas") carrying pulverized coal which injected through a lance to the tuyere (mid-bottom inlet of a blast furnace), then mixed with secondary hot air (termed the "blast") supplied through a blowpipe in the tuyere and then piped to a furnace to create a balloon ...
Blast furnaces are currently rarely used in copper smelting, but modern lead smelting blast furnaces are much shorter than iron blast furnaces and are rectangular in shape. [76] Modern lead blast furnaces are constructed using water-cooled steel or copper jackets for the walls, and have no refractory linings in the side walls. [77]
Blast furnace gas (BFG) [1] is a by-product of blast furnaces that is generated when the iron ore is reduced with coke to metallic iron. It has a very low heating value , about 3.5 MJ/m 3 (93 BTU /cu.ft), [ 2 ] because it consists of about 51 vol% nitrogen and 22 vol% carbon dioxide , which are not flammable.
Carrie Furnace is a former blast furnace located along the Monongahela River in the Pittsburgh area industrial town of Swissvale, Pennsylvania, and it had formed a part of the Homestead Steel Works. The Carrie Furnaces were built in 1884 and they operated until 1982. During its peak, the site produced 1,000 to 1,250 tons of iron per day. [3]
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Experimentation showed that a temperature of 600°F reduced fuel consumption to a third of that with cold blast, and enabled raw coal to be used instead of coke, with a further cost saving. It also enabled the exploitation of black band ironstone , the use of which had previously proved unprofitable.
Blast furnace (left), and three Cowper stoves (right) used to preheat the air blown into the furnace. Hot blast furnace: note the flow of air from the stove in the background to the two blast furnaces, and hot air from the foreground furnace being drawn off to heat the stove. Hot blast refers to the preheating of air blown into a blast furnace ...