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Two spanners, both nominal size 5 ⁄ 8 in, with a diagram superimposed to show the logic that allows them both to be nominal size 5 ⁄ 8 in when their actual sizes are clearly different (across-flats distance vs screw diameter). The across-flats definition is the common standard today, and has been for many decades.
The major diameter is given by 6p 1.2, [4]: 12 rounded to two significant figures in mm and the hex head size (across the flats) is 1.75 times the major diameter. BA sizes are specified by the following British Standards: BS 57:1951 — B.A. screws, bolts and nuts
Machine screws with different thread diameters Hex key set with metric sizes from 2 mm to 10 mm according to sizes for use with ISO 262 screw sizes (except 3.5 mm for M6 internal set screw) For each size bolt or screw and type of head, there is a corresponding size driver prescribed by various ISO standards, including: Internal hex drive: ISO ...
ISO general purpose metric screw threads – Part 13: Selected sizes for screws, bolts and nuts from 1 to 52 mm screw thread diameter and limits of sizes: Active: DIN 13-19: ISO general purpose metric screw threads – Part 19: Nominal profiles: Active: DIN 13-20
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
To calculate the major diameter of "aught" size screws count the number of extra zeroes and multiply this number by 0.013 in and subtract from 0.060 in. For example, the major diameter of a #0000 screw is 0.060 in − (3 × 0.013 in) = 0.060 in − 0.039 in = 0.021 in.