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A constant-current welding power supply produces electrical energy, which is conducted across the arc through a column of highly ionized gas and metal vapors known as a plasma. The process grants the operator greater control over the weld than competing processes such as shielded metal arc welding and gas metal arc welding , allowing stronger ...
In this case, a change in arc length makes the wire feed rate adjust to maintain a relatively constant arc length. In rare circumstances, a constant current power source and a constant wire feed rate unit might be coupled, especially for the welding of metals with high thermal conductivities, such as aluminum.
A welding power supply is a device that provides or modulates an electric current to perform arc welding. [1] There are multiple arc welding processes ranging from Shielded Metal Arc Welding (SMAW) to inert shielding gas like Gas metal arc welding (GMAW) or Gas tungsten arc welding (GTAW).
Constant voltage power supplies hold the voltage constant and vary the current, and as a result, are most often used for automated welding processes such as gas metal arc welding, flux cored arc welding, and submerged arc welding.
As in manual SMAW, a constant current welding power supply is used, with either negative polarity direct current or alternating current. Due to a rise in the use of semiautomatic welding processes such as flux-cored arc welding, the popularity of gravity welding has fallen as its economic advantage over such methods is often minimal.
Flux-cored arc welding (FCAW or FCA) is a semi-automatic or automatic arc welding process. FCAW requires a continuously-fed consumable tubular electrode containing a flux and a constant- voltage or, less commonly, a constant- current welding power supply .