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The refrigeration system these dryers use is similar to home and commercial air conditioning systems. The schematic shown to the right illustrates a typical Freon-based refrigerated compressed air dryer. Freon-based refrigerated compressed air dryers generally consist of a heat exchanger that is similar to a water cooled after cooler.
A representative pressure–volume diagram for a refrigeration cycle. Vapour-compression refrigeration or vapor-compression refrigeration system (VCRS), [1] in which the refrigerant undergoes phase changes, is one of the many refrigeration cycles and is the most widely used method for air conditioning of buildings and automobiles.
However, compressed air is more expensive than the other three utilities when evaluated on a per unit energy delivered basis. [9] Technical Illustration of portable single-stage air compressor Two-stage air compressor assembled on a horizontal tank and equipped with a Joule-Thomson (JT) type refrigerated compressed air dryer
With no moving parts, no electricity, and no refrigerant, a vortex tube can produce refrigeration up to 1,800 W (6,000 BTU/h) using 100 standard cubic feet per minute (2.832 m 3 /min) of filtered compressed air at 100 psi (6.9 bar). A control valve in the hot air exhaust adjusts temperatures, flows and refrigeration over a wide range. [24] [25]
In compressed air purification, it is used to condense water vapor from compressed air to reduce its moisture content. In oil refineries , chemical plants , and petrochemical plants, refrigeration is used to maintain certain processes at their needed low temperatures (for example, in alkylation of butenes and butane to produce a high- octane ...
Refrigerated compressed air dryers with internal cold coalescing filters are rated to remove more oil and water than coalescing filters that are downstream of air dryers, because after the air is cooled and the moisture is removed, the cold air is used to pre-cool the hot entering air, which warms the exiting air. In other applications, this is ...