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The dried mold is then assembled, preheated, and the metal poured. Finally, after the metal has solidified, the plaster is broken from the cast part. The mold is usually damaged from the metal so reusing is usually not done. Discarded plaster can be recycled by grinding but care must be used since silica dust causes permanent lung damage. [1] [2]
Plaster and other chemical curing materials, such as concrete and plastic resin, may be cast using single-use waste molds as noted above, multiple-use 'piece' molds, or molds made of small rigid pieces or of flexible material such as latex rubber (which is in turn supported by an exterior mold). When casting plaster or concrete, the material ...
Plaster is widely used as a support for broken bones; a bandage impregnated with plaster is moistened and then wrapped around the damaged limb, setting into a close-fitting yet easily removed tube, known as an orthopedic cast. Plaster is also used in preparation for radiotherapy when fabricating individualized immobilization shells for patients ...
Plaster cast bust of George Washington by Jean-Antoine Houdon based on a life mask cast in 1786.. A plaster cast is a copy made in plaster of another 3-dimensional form. The original from which the cast is taken may be a sculpture, building, a face, a pregnant belly, a fossil or other remains such as fresh or fossilised footprints – particularly in palaeontology (a track of dinosaur ...
The mould material is usually applied as a thick liquid that takes the shape of the body. Body parts may also be dunked into containers of mold media (except plaster). Mold curing and reinforcement. The applied mold material cures to a more rigid and solid state. Sometimes a support mould is added at this point to support the thin, flexible mold.
Ceramic mold casting, also known ambiguously as ceramic molding, [1] is a group of metal casting processes that use ceramics as the mold material. It is a combination of plaster mold casting and investment casting. [2] [3] There are two types of ceramic mold casting: the Shaw process and the Unicast process. [4]
The mold life is dependent on four factors: the mold material, the pouring temperature, the mold temperature, and the mold configuration. Molds made from gray cast iron can be more economical to produce but have short mold lives. On the other hand, molds made from H13 tool steel may have a mold life several times greater.
In the 14th century, decorative plasterwork called pargeting was being used in South-East England to decorate the exterior of timber-framed buildings. This is a form of incised, moulded or modelled ornament, executed in lime putty or mixtures of lime and gypsum plaster.