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A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector system consists of a blower, dust filter, a filter-cleaning system, and a dust receptacle or dust removal system.
Before a cleaning cycle begins, filtration is stopped in the compartment to be cleaned. Bags are cleaned by injecting clean air into the dust collector in a reverse direction, which pressurizes the compartment. The pressure makes the bags collapse partially, causing the dust cake to crack and fall into the hopper below.
A high-speed rotating (air)flow is established within a cylindrical or conical container called a cyclone. Air flows in a helical pattern, beginning at the top (wide end) of the cyclone and ending at the bottom (narrow) end before exiting the cyclone in a straight stream through the center of the cyclone and out the top.
Materials can be added either manually or automatically to the top of a hopper. For dust collection, it enters the hopper from a collection device. For example, baghouses are shaken or blown with compressed air to release caked-on dust from the bag. Precipitators use a rapping system to release the dirt. The crumbling dust falls into the hopper.
Larger collection-surface areas and lower gas-flow rates increase efficiency because of the increased time available for electrical activity to treat the dust particles. An increase in the dust-particle migration velocity to the collecting electrodes increases efficiency. The migration velocity can be increased by: Decreasing the gas viscosity
In the bag house, a series of air valves across the filters, will produce compressed air bursts to ensure a more efficient solid and dust collection. Lastly, clean flue gas will then be directed to the stack with the minimum pollutants in the flue gas stream. [11] The schematic diagram of the process is shown in Figure 1.