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The test surface is cleaned to remove any dirt, paint, oil, grease or any loose scale that could either keep penetrant out of a defect or cause irrelevant or false indications. Cleaning methods may include solvents, alkaline cleaning steps, vapour degreasing, or media blasting. The end goal of this step is a clean surface where any defects ...
Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
PMMA can be joined using cyanoacrylate cement (commonly known as superglue), with heat (welding), or by using chlorinated solvents such as dichloromethane or trichloromethane [25] (chloroform) to dissolve the plastic at the joint, which then fuses and sets, forming an almost invisible weld. Scratches may easily be removed by polishing or by ...
Solvent bonding differs from other plastic welding processes in that heating energy is generated by the chemical reaction between the solvent and thermoplastic, and cooling occurs during evaporation of the solvent. [5] Solvent bonding can be performed using a liquid or gaseous solvent.
In-process inspections can show problems with the weld such as discoloration, indicating thermal degradation, bubbles, scratches, and weld bead problems. Visual inspection of the completed weld can detect joint fit-up and tool problems such as mismatch, angular misalignment, notches, and insufficient weld size as well as surface breaking weld ...
For electromagnetic welding and hot plate welding additions of talc and glass will reduce the weld strength by as much as 32%. [15] The strength of the plastic after welding would decrease with an increasing amount of fillers in the matrix compared to the bulk material. [16] Use of abrasive fillers can affect the tool used for welding.
The spin welding process can adequately join almost all thermoplastic polymers. Typical with friction welding applications, higher melting temperature materials will require more energy to melt, so they will require more welding time or higher RPMs. [3] Common additives and filler will often alter the weldability of polymers. These additions ...
Implant induction welding is a joining method used in plastic manufacturing. The welding process uses an induction coil to excite and heat electromagnetically susceptible material at the joint interface and melt the thermoplastic. The susceptible material can be contained in a gasket placed between the welding surface, or within the actual ...