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Solvent bonding differs from other plastic welding processes in that heating energy is generated by the chemical reaction between the solvent and thermoplastic, and cooling occurs during evaporation of the solvent. [5] Solvent bonding can be performed using a liquid or gaseous solvent.
Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
ASA can be coextruded with other polymers, so only the ASA layer is exposed to high temperature or weathering. ASA foils are used in in-mold decoration for forming e.g. car exterior panels. [6] ASA can be welded to itself or to some other plastics. Ultrasonic welding can be used to join ASA to PVC, ABS, SAN, PMMA, and some others. [4]
PMMA can be joined using cyanoacrylate cement (commonly known as superglue), with heat (welding), or by using chlorinated solvents such as dichloromethane or trichloromethane [25] (chloroform) to dissolve the plastic at the joint, which then fuses and sets, forming an almost invisible weld. Scratches may easily be removed by polishing or by ...
Typical with friction welding applications, higher melting temperature materials will require more energy to melt, so they will require more welding time or higher RPMs. [3] Common additives and filler will often alter the weldability of polymers. These additions can make the weld process more difficult, or change the intended properties of the ...
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
For electromagnetic welding and hot plate welding additions of talc and glass will reduce the weld strength by as much as 32%. [15] The strength of the plastic after welding would decrease with an increasing amount of fillers in the matrix compared to the bulk material. [16] Use of abrasive fillers can affect the tool used for welding.
The main obstacle to overcome in this process is the setting of the parameters. For example, if over-welding occurs, then the concentration of plastic in the weld zone may be too low and cause the seal to break. If it is under-welded, the seal is incomplete. [17] Variations in the thicknesses of materials can cause variations in weld quality.