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The steel used in sword production is known as tamahagane (玉鋼:たまはがね), or "jewel steel" (tama – ball or jewel, hagane – steel). Tamahagane is produced from iron sand, a source of iron ore, and mainly used to make samurai swords, such as the katana, and some tools. Diagram of a tatara and bellows
The word tama means 'precious', and the word hagane means 'steel'. [1] Tamahagane is used to make Japanese swords, daggers, knives, and other kinds of tools. The carbon content of the majority of analyzed Japanese swords historically lies between a mass of 0.5–0.7%; however, the range extends up to 1.5%. [2] [3]
The 10xx series is the most popular choice for carbon steel used in knives as well as katanas. They can take and keep a very sharp edge. [59] 1095, a popular high-carbon steel for knives; it is harder but more brittle than lower-carbon steels such as 1055, 1060, 1070, and 1080.
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The tatara (鑪) is a traditional Japanese furnace used for smelting iron and steel. The word later also came to mean the entire building housing the furnace. The traditional steel in Japan comes from ironsand processed in a special way, called the tatara system. [1] Iron ore was used in the first steel manufacturing in Japan.
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However, to maintain the quality of Japanese swords, the Japanese government limits the number of Japanese swords a swordsmith can make in a year to 24 (up to 2 swords per month). Therefore, many of the swords called "Japanese sword" distributed around the world today are made in China, and the manufacturing process and quality are not authorized.
Katana were used by samurai both in the battlefield and for practicing several martial arts, and modern martial artists still use a variety of katana. Martial arts in which training with katana is used include aikidō, iaijutsu, battōjutsu, iaidō, kenjutsu, kendō, ninjutsu,Tenshin Shōden Katori Shintō-ryū and Shinkendo.