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Erosion corrosion is a form of corrosion damage usually on a metal surface caused by turbulence of a liquid or solid containing liquid and the metal surface. [67] Aluminum can be particularly susceptible due to the fact that the aluminum oxide layer which affords corrosion protection to the underlying metal is eroded away. [68] [69]
The alloy can be reacted with water to form hydrogen gas(H2), aluminum hydroxide and gallium metal. [2] Normally, aluminum does not react with water, since it quickly reacts in air to form a passivation layer of aluminum oxide. AlGa alloy is able to create aluminum nanoparticles for the hydrogen producing reaction.
A fine powder of aluminium reacts explosively on contact with liquid oxygen; under normal conditions, however, aluminium forms a thin oxide layer (~5 nm at room temperature) [43] that protects the metal from further corrosion by oxygen, water, or dilute acid, a process termed passivation.
Aluminium naturally forms a thin surface layer of aluminium oxide on contact with oxygen in the atmosphere through a process called oxidation, which creates a physical barrier to corrosion or further oxidation in many environments. Some aluminium alloys, however, do not form the oxide layer well, and thus are not protected against corrosion ...
The chemical compositions of the solid and liquid metals affect the severity of embrittlement. The addition of third elements to the liquid metal may increase or decrease the embrittlement and alter the temperature region over which embrittlement is seen. Metal combinations which form intermetallic compounds do not cause LME.
Hume-Rothery rules, named after William Hume-Rothery, are a set of basic rules that describe the conditions under which an element could dissolve in a metal, forming a solid solution. There are two sets of rules; one refers to substitutional solid solutions, and the other refers to interstitial solid solutions.
Metal dusting is a catastrophic form of corrosion that occurs when susceptible materials are exposed to environments with high carbon activities, such as synthesis gas and other high-CO environments. The corrosion manifests itself as a break-up of bulk metal to metal powder.
Oxidizing acids do not effectively attack high-purity aluminium because the oxide layer forms and protects the metal; aqua regia will nevertheless dissolve aluminium. This allows aluminium to be used to store reagents such as nitric acid, concentrated sulfuric acid, and some organic acids. [11]