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Profile of a spur gear Notation and numbering for an external gear Notation and numbering for an internal gear. The tooth surface (flank) forms the side of a gear tooth. [1] It is convenient to choose one face of the gear as the reference face and to mark it with the letter “I”. The other non-reference face might be termed face “II”.
Pressure angles. Pressure angle in relation to gear teeth, also known as the angle of obliquity, [1] is the angle between the tooth face and the gear wheel tangent. It is more precisely the angle at a pitch point between the line of pressure (which is normal to the tooth surface) and the plane tangent to the pitch surface.
A bicycle with a 26-inch wheel, a 48-tooth chainring, and a cassette with gears ranging from 11 to 34 teeth has a lowest gear of 26 × 48 / 34 = 37 gear inches and a highest gear of 26 × 48 / 11 = 113 gear inches.
Factors affecting the amount of backlash required in a gear train include errors in profile, pitch, tooth thickness, helix angle and center distance, and run-out. The greater the accuracy the smaller the backlash needed. Backlash is most commonly created by cutting the teeth deeper into the gears than the ideal depth.
The same involute gear may be used under conditions that change its operating pitch diameter and pressure angle. Unless there is a good reason for doing otherwise, it is practical to consider that the pitch and the profile angle of a single gear correspond to the pitch and the profile angle of the hob or cutter used to generate its teeth.
A gear train or gear set is a machine element of a mechanical system formed by mounting two or more gears on a frame such that the teeth of the gears engage. Gear teeth are designed to ensure the pitch circles of engaging gears roll on each other without slipping, providing a smooth transmission of rotation from one gear to the next. [ 2 ]
The involute gear profile, sometimes credited to Leonhard Euler, [1] was a fundamental advance in machine design, since unlike with other gear systems, the tooth profile of an involute gear depends only on the number of teeth on the gear, pressure angle, and pitch. That is, a gear's profile does not depend on the gear it mates with.
This is the simplest form of bevel gear. It resembles a spur gear, only conical rather than cylindrical. The gears in the floodgate picture are straight bevel gears. In straight bevel gear sets, when each tooth engages, it impacts the corresponding tooth and simply curving the gear teeth can solve the problem.