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Bend radius, which is measured to the inside curvature, is the minimum radius one can bend a pipe, tube, sheet, cable or hose without kinking it, damaging it, or shortening its life. The smaller the bend radius, the greater the material flexibility (as the radius of curvature decreases , the curvature increases ).
When sheet metal is bent, it stretches in length. The bend deduction is the amount the sheet metal will stretch when bent as measured from the outside edges of the bend. The bend radius refers to the inside radius. The formed bend radius is dependent upon the dies used, the material properties, and the material thickness.
The flexural strength is stress at failure in bending. It is equal to or slightly larger than the failure stress in tension. Flexural strength, also known as modulus of rupture, or bend strength, or transverse rupture strength is a material property, defined as the stress in a material just before it yields in a flexure test. [1]
The material is isotropic (or orthotropic) and homogeneous. The material obeys Hooke's law (it is linearly elastic and will not deform plastically). The beam is initially straight with a cross section that is constant throughout the beam length. The beam has an axis of symmetry in the plane of bending.
The inner radius of the bend formed in the metal is determined not by the radius of the upper tool, but by the lower die width. Typically, the inner radius is equal to 1/6 of the V-width used in the forming process. The press usually has some sort of back gauge to position depth of the bend along the workpiece. The backgauge can be computer ...
Bending along rolls. Roll forming, also spelled roll-forming or rollforming, is a type of rolling involving the continuous bending of a long strip of sheet metal (typically coiled steel) into a desired cross-section. The strip passes through sets of rolls mounted on consecutive stands, each set performing only an incremental part of the bend ...
The K-factor is the bending capacity of sheet metal, and by extension the forumulae used to calculate this. [1] [2] [3] Mathematically it is an engineering aspect of geometry. [4] Such is its intricacy in precision sheet metal bending [5] (with press brakes in particular) that its proper application in engineering has been termed an art. [4] [5]
For all notch types, a key parameter in governing stress concentration and failure in notched materials is the notch tip curvature or radius. [1] Sharp tipped V-shaped notches are often used in standard fracture toughness testing for ductile materials, polymers and for the characterization of weld strength. The application of such notches for ...