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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Diagram of a laser cutter Laser cutting process on a sheet of steel CAD (top) and stainless steel laser-cut part (bottom) Laser cutting is a technology that uses a laser to vaporize materials, resulting in a cut edge. While typically used for industrial manufacturing applications, it is now used by schools, small businesses, architecture, and ...
Surface feet per minute (SFPM or SFM) is the combination of a physical quantity (surface speed) and an imperial and American customary unit (feet per minute or FPM). It is defined as the number of linear feet that a location on a rotating component travels in one minute. Its most common use is in the measurement of cutting speed (surface speed ...
where t is the depth of cut, P is the laser beam power, v is the cutting velocity, and d is the laser beam spot diameter. [5] The depth of the cut is also influenced by the workpiece material. The material's reflectivity, density, specific heat, and melting point temperature all contribute to the lasers ability to cut the workpiece.
Laser types with distinct laser lines are shown above the wavelength bar, while below are shown lasers that can emit in a wavelength range. The height of the lines and bars gives an indication of the maximal power/pulse energy commercially available, while the color codifies the type of laser material (see the figure description for details).
Machinability Rating= (Speed of Machining the workpiece giving 60min tool life)/( Speed of machining the standard metal) Machinability ratings can be used in conjunction with the Taylor tool life equation, =, in order to determine cutting speeds or tool life. It is known that B1112 has a tool life of 60 minutes at a cutting speed of 100 sfpm.
The polygon turning unit has a multitude of inserts, and is synchronized so that when an insert cuts the turning bar stock, it cuts the bar at the same radial position each time the workpiece rotates. This enables geometries such as hexes, squares and flats to be machined at faster speeds than by milling. [2]
Cutting tool materials must be harder than the material which is to be cut, and the tool must be able to withstand the heat and force generated in the metal-cutting process. Also, the tool must have a specific geometry, with clearance angles designed so that the cutting edge can contact the workpiece without the rest of the tool dragging on the ...