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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
An insulation-displacement contact (IDC), also known as insulation-piercing contact (IPC), is an electrical connector designed to be connected to the conductor(s) of an insulated cable by a connection process which forces a selectively sharpened blade or blades through the insulation, bypassing the need to strip the conductors of insulation ...
The insulation of the cable plays a significant role in this. While paper-impregnated cables are particularly susceptible to external chemical and thermal influences, in high-voltage PE or XLPE cables the polyethylene insulation of the conductor is affected, leading to partial breakdowns and cracks that “eat away” the insulation.
An insulation resistance test (IR test) measures the electrical resistance of insulation by applying a voltage between two locations, and measuring the resultant current flow. Proper safety precautions must be taken when doing this test, such as exclusion zones, making sure no wires are exposed, and personal protective equipment is worn.
Cables of 10 kV or higher may be insulated with oil and paper, and are run in a rigid steel pipe, semi-rigid aluminum or lead sheath. For higher voltages the oil may be kept under pressure to prevent formation of voids that would allow partial discharges within the cable insulation. A high-voltage cable designed for 400 kV.
PVC-sheathed MICC cable. Conductor cross section area is 1.5 mm 2; overall diameter is 7.2 mm. Mineral-insulated cables at a panel board. Mineral-insulated copper-clad cable is a variety of electrical cable made from copper conductors inside a copper sheath, insulated by inorganic magnesium oxide powder.
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A minimum acceptable resistance value is usually specified (typically in the mega ohm (MΩ) range per circuit tested). Multiple circuits having a common return may be tested simultaneously, provided the minimum allowable resistance value is based on the number of circuits in parallel. Five basic isolation test configurations exist: [3]