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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
Pin 1 is typically indicated on the body of the connector by a red or raised "V" mark. The corresponding wire in a ribbon cable is usually indicated by red coloration, a raised molded ridge, or markings printed onto the cable insulation. On the connector pin 2 is opposite pin 1, pin 3 is next to pin 1 along the length of the connector, and so on.
An insulation resistance test (IR test) measures the electrical resistance of insulation by applying a voltage between two locations, and measuring the resultant current flow. Proper safety precautions must be taken when doing this test, such as exclusion zones, making sure no wires are exposed, and personal protective equipment is worn.
Basic insulation is any material added to protect a user from accidental contact with energized parts. Supplemental insulation is rated to withstand 1500 volts AC. Double insulation is a design concept where failure of one insulation system will not expose the user to a shock hazard due to the presence of a second independent layer of insulation.
An insulation monitoring device monitors the ungrounded system between an active phase conductor and earth. It is intended to give an alert (light and sound) or disconnect the power supply when the resistance between the two conductors drops below a set value, usually 50 k Ω (sample of IEC standard for medical applications).
The insulation of the cable plays a significant role in this. While paper-impregnated cables are particularly susceptible to external chemical and thermal influences, in high-voltage PE or XLPE cables the polyethylene insulation of the conductor is affected, leading to partial breakdowns and cracks that “eat away” the insulation.
PVC-sheathed MICC cable. Conductor cross section area is 1.5 mm 2; overall diameter is 7.2 mm. Mineral-insulated cables at a panel board. Mineral-insulated copper-clad cable is a variety of electrical cable made from copper conductors inside a copper sheath, insulated by inorganic magnesium oxide powder.
A minimum acceptable resistance value is usually specified (typically in the mega ohm (MΩ) range per circuit tested). Multiple circuits having a common return may be tested simultaneously, provided the minimum allowable resistance value is based on the number of circuits in parallel. Five basic isolation test configurations exist: [3]