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The most common dyes used for sublimation activate at 350 degrees Fahrenheit / 175 degrees Celsius. However, a range of 380 to 420 degrees Fahrenheit / 195 to 215 degrees Celsius is normally recommended for optimal color. The result of the sublimation transfer process is a nearly permanent, high-resolution, full-color print.
Common transfer types are Heat Transfer Vinyl cut with a vinyl cutter, Printable Heat Transfer Vinyl, Inkjet Transfer Paper, Laser Transfer Paper, Plastisol Transfers, and Sublimation. Using a Heat Press to apply a heat transfer is a way to ensure accurate time, temperature, and pressure, which are all essential to the transfer process. [1]
Most thermal printers are monochrome (black and white) although some two-color designs exist. Grayscale is usually rasterized because it can only be adjusted by temperature control. [3] Thermal-transfer printing is a different method, using plain paper with a heat-sensitive ribbon instead of heat-sensitive paper, but using similar print heads ...
Thermal-transfer printing is done by melting wax within the print heads of a specialized printer. The thermal-transfer print process utilises three main components: a non-movable print head, a carbon ribbon (the ink) and a substrate to be printed, which would typically be paper, synthetics, card or textile materials.
After the digital design is printed onto sublimation transfer sheets, it is placed on a heat press along with the substrate to be sublimated. [citation needed] In order to transfer the image from the paper to the substrate, it requires a heat press process that is a combination of time, temperature and pressure.
The substrate (usually paper) has a peak in IR absorption at the wavelength used. Through conduction from the paper, the powder temperature rapidly increases and starts melting. When the process is correctly adjusted, the center of the largest filmed areas reach sufficient quality level as the product exits the heater.
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