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An assortment of polyurethane foam products for cushioning and insulation. Polyurethane foam is a solid polymeric foam based on polyurethane chemistry. As a specialist synthetic material with highly diverse applications, polyurethane foams are primarily used for thermal insulation and as a cushioning material in mattresses, upholstered furniture or as seating in vehicles.
Foam rubber was first made in 1929, by E. A. Murphy [2] and Eric Owen, two research chemists at Dunlop Rubber, who used whipped latex. In 1937, isocyanate-based materials were first used to make foam rubber. After World War II, styrene-butadiene rubber replaced many natural types of foam. Foam rubber has been used commercially for a wide range ...
A memory foam mattress is usually denser than other foam mattresses, making it both more supportive and heavier. Memory foam mattresses are often sold for higher prices than traditional mattresses. Memory foam used in mattresses is commonly manufactured in densities ranging from less than 24kg/m 3 (1.5 lb/ft 3) to 128kg/m 3 (8 lb/ft 3) density
Direct injection expanded foam molding (also known as injection molded foam) is a manufacturing process that creates soft foam products direct from a compound into a final product. [1] This process eliminates the steps normally required for die-cutting and compression molding , because it manufactures the foam and the product, simultaneously.
Foamcore, foam board, or paper-faced foam board is a lightweight and easily cut material used for mounting of photographic prints, as backing for picture framing, for making scale models, and in painting. It consists of a board of polystyrene foam clad with an outer facing of paper on either side, typically white clay-coated paper or brown ...
Robert A. Volz is credited with discovering the first process for making reticulated polyurethane foam in 1956 while working for the Scott Paper Company. [6] Production of reticulated polyurethane foam is a two-step process that begins with the creation of conventional (closed-cell) polyurethane foam, after which cell faces (or "windows") are removed.
To create foam latex, a liquid latex base is mixed with various additives and whipped into a foam, then poured or injected into a mold and baked in an oven to cure.The main components of foam latex are the latex base, a foaming agent (to help it whip into a froth), a gelling agent (to convert the liquid foam into a gel), and a curing agent (to turn the gelled foam latex into a solid when baked).
The metallic foam samples are designed and manufactured by a US-based company, ERG Aerospace Corporation. [53] Heat fluxes as high as 174 W/cm2 were tested/handled. Data reveal that compressing the foam by four times in the streamwise direction (4X) enhanced thermal performance by more than 3 times, compared to the uncompressed metal foam.