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For example, the factor of welding position influences weld quality, that welding codes & specifications may require testing—both welding procedures and welders—using specified welding positions: 1G (flat), 2G (horizontal), 3G (vertical), 4G (overhead), 5G (horizontal fixed pipe), or 6G (inclined fixed pipe).
FCAW may be an "all-position" process with the right filler metals (the consumable electrode) No shielding gas needed with some wires making it suitable for outdoor welding and/or windy conditions; A high-deposition rate process (speed at which the filler metal is applied) in the 1G/1F/2F; Some "high-speed" (e.g., automotive) applications
The AWS defines welding PQR as a record of welding variables used to produce an acceptable test weldment and the results of tests conducted on the weldment to qualify a Welding Procedure Specification. For steel construction (civil engineering structures) AWS D1.1 is a widely used standard.
Welding - General tolerances for welded constructions - Dimensions for lengths and angles - Shape and position ISO 14112: Gas welding equipment - Small kits for gas brazing and welding ISO 14175: Welding consumables — Gases and gas mixtures for fusion welding and allied processes. Replaced EN 439:1994 in Europe. ISO 14341: Welding consumables.
The process is normally limited to the flat or horizontal-fillet welding positions [2] (although horizontal groove position welds have been done with a special arrangement to support the flux). Deposition rates approaching 45 kg/h (100 lb/h) have been reported — this compares to ~5 kg/h (10 lb/h) (max) for shielded metal arc welding .
This is a list of welding processes, separated into their respective categories. The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063 ). [ 1 ]
Methods of weld testing and analysis are used to assure the quality and correctness of the weld after it is completed. This term generally refers to testing and analysis focused on the quality and strength of the weld but may refer to technological actions to check for the presence, position, and extent of welds.
The actual welding technique utilized depends on the electrode, the composition of the workpiece, and the position of the joint being welded. The choice of electrode and welding position also determine the welding speed. Flat welds require the least operator skill, and can be done with electrodes that melt quickly but solidify slowly.