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An annular cutter (also called a core drill, core cutter, broach cutter, trepanning drill, hole saw, or cup-type cutter) is a form of core drill used to create holes in metal. An annular cutter, named after the annulus shape , cuts only a groove at the periphery of the hole and leaves a solid core or slug at the center.
Tungsten carbide hole saw with arbor A 52 mm (2.0 in) hole saw with pilot bit A 115 mm (4.5 in) diamond hole saw. A hole saw (also styled holesaw), also known as a hole cutter, [1] is a saw blade of annular (ring) shape, whose annular kerf creates a hole in the workpiece without having to cut up the core material.
The correct hole diameter is listed on a drill and tap size chart, a standard reference in many machine shops. The proper diameter for the drill is called the tap drill size. Without a tap drill chart, you can compute the correct tap drill diameter with: = where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ...
Example (inch, coarse): For size 7 ⁄ 16 (this is the diameter of the intended screw in fraction form)-14 (this is the number of threads per inch; 14 is considered coarse), 0.437 in × 0.85 = 0.371 in. Therefore, a size 7 ⁄ 16 screw (7 ⁄ 16 ≈ 0.437) with 14 threads per inch (coarse) needs a tap drill with a diameter of about 0.371 inches.
A standard hammer drill accepts 6 mm (1/4 inch) and 13 mm (1/2 inch) drill bits. The operator experiences considerable vibration, and the cams are generally made from hardened steel to avoid them wearing out quickly. In practice, drills are restricted to standard masonry bits up to 13 mm (1/2 inch) in diameter.
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