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Brazing has many advantages over other metal-joining techniques, such as welding. Since brazing does not melt the base metal of the joint, it allows much tighter control over tolerances and produces a clean joint without the need for secondary finishing. Additionally, dissimilar metals and non-metals (i.e. metalized ceramics) can be brazed. [2]
Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Soldered copper pipes Solder Lead-free solder. Copper pipe, or 'tube', is commonly joined by soldering. When applied in a plumbing trade context in the United States, soldering is often referred to as sweating, and a tubing connection so made is referred to as a sweated joint.
Flux-less techniques are therefore desirable there. [13] For successful soldering and brazing, the oxide layer has to be removed from both the surfaces of the materials and the surface of the filler metal preform; the exposed surfaces also have to be protected against oxidation during heating.
Brazing is a joining process in which a filler metal is melted and drawn into a capillary formed by the assembly of two or more work pieces. The filler metal reacts metallurgically with the workpieces and solidifies in the capillary, forming a strong joint. Unlike welding, the work piece is not melted.
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This, as with most forms of electrical welding, simply completes a circuit through which a DC current is passed. The pin tip is the point of highest resistance at which point an arc is drawn, melting the solder flux whilst simultaneously heating the lug material and the surface of the structure or pipeline to the required soldering temperature.
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