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The higher the drawing ratio, the more extreme the amount of deep drawing. Due to the geometry, forces, metal flow and material properties of the work, there is a limit to the amount of deep drawing that can be performed on a sheet metal blank in a single operation. The drawing ratio is roughly calculated as, DR = Db/Dp.
Successful drawing depends on the flow and stretch of the material. Steels, copper alloys, and aluminium alloys are commonly drawn metals. [4] In sheet metal drawing, as a die forms a shape from a flat sheet of metal (the "blank"), the material is forced to move and conform to the die. The flow of material is controlled through pressure applied ...
A list, usually tabular and often on the drawing (if not accompanying the drawing on a separate sheet), listing the parts needed in an assembly, including subparts, standard parts, and hardware. There is no consistently enforced distinction between an L/M, a BoM, or a P/L. PLM: product lifecycle management; plant lifecycle management: See also ...
The self-pierce rivet fully pierces the top sheet material(s) but only partially pierces the bottom sheet. As the tail end of the rivet does not break through the bottom sheet it provides a water or gas-tight joint. With the influence of the upsetting die, the tail end of the rivet flares and interlocks into the bottom sheet forming a low ...
Gusset plates are used to connect beams and columns together or to connect truss members. They can be either the only way of connecting the beam and columns or they can be used with bolts and welds. Gusset plates are therefore used in most metal weight-bearing structures, but the material and size of the gusset plate varies based on the structure.
Assembly drawings detail how certain component parts are assembled. [2] An assembly drawing shows which order the product is put together, showing all the parts as if they were stretched out. This will help a welder to understand how the product will go together so he get an idea of where the weld is needed.
One benefit of clinching is the capability to join prepainted sheet metal commonly used in the appliance industry without damaging the painted surface. Clinching is an important means of fastening aluminum panels, such as hoods and decklids, in the automotive industry, due to the difficulty of spot welding of aluminum.
Ironing is commonly used alongside the process of Deep drawing, [2] [3] as the process of deep drawing is very similar in how it uses pressure, and deep drawing can often lead to irregularities in uniformity. Described briefly, deep drawing involves pushing down on a piece of metal (usually round) into dies to result in a deeper piece of metal ...