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Subsequently, Zircotec shifted its focus from the nuclear industry, towards general industry and automotive applications. As a result, Zircotec developed Thermohold coatings for high performance automotive and classic car applications. Their main Thermohold coating was called Performance White, a white dual-layer plasma-sprayed ceramic.
These ceramic coatings are highly advanced coatings applied via plasma spray, and as a result, the coating is effectively welded to the surface of the exhaust system. They can offer small performance benefits [1] due to the low thermal conductivity of the ceramic compound. This reduces engine bay temperature and increases exhaust velocity.
Thermal barrier coating (colored white) on a turbine guide vane in a V2500 turbofan engine. Thermal barrier coatings (TBCs) are advanced materials systems usually applied to metallic surfaces on parts operating at elevated temperatures, such as gas turbine combustors and turbines, and in automotive exhaust heat management.
Ultra-high-temperature ceramics (UHTCs) are a type of refractory ceramics that can withstand extremely high temperatures without degrading, often above 2,000 °C. [1] They also often have high thermal conductivities and are highly resistant to thermal shock, meaning they can withstand sudden and extreme changes in temperature without cracking or breaking.
The coating was further developed as a replacement for hard-chrome plated cylinder bores for Mercury Marine Racing, and Kohler Engines, and as a repair replacement for factory-chromed snowmobiles, dirt bikes, ATVs, watercraft, and automotive V8 liners/bores. Nikasil is short for nickel silicon carbide.
Xylan is generally used to reduce friction, improve wear resistance, and for non-stick applications. Additionally, it can be used to protect a metal from corrosion.The most commonly known application is in non-stick cookware but Xylan coatings have also been used extensively in the automotive industry and for corrosion protection in the oil and gas industry.