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A transformer-style welding power supply converts the moderate voltage and moderate current electricity from the utility mains (typically 230 or 115 VAC) into a high current and low voltage supply, typically between 17 and 45 (open-circuit) volts and 55 to 590 amperes.
The apparatus used for induction welding processes includes a radio frequency power generator, a heating station, the work piece material, and a cooling system. The power generator comes in either the form of solid state or vacuum tube and is used to provide an alternating current of 230-340 V or a frequency of 50–60 Hz to the system.
[1] [2] [3] The RF power generator converts line power to high-frequency, high-voltage power for welding. Typical voltages are 1kVAC – 1.5kVAC at a frequency of 27.12 MHz. [1] The power needed for welding is based on the area of the weld, thickness, and the material. [2] The control unit is the system used for operating the machine.
The company was founded in 1895 by John C. Lincoln with an investment of $200 to make electric motors he had designed. [3]The company is headquartered in Euclid, Ohio, and has 44 manufacturing locations, including operations and joint ventures in 19 countries and an international network of distributors and sales offices covering more than 160 countries.
To strike the welding arc, a high-frequency generator (similar to a Tesla coil) provides an electric spark. This spark is a conductive path for the welding current through the shielding gas and allows the arc to be initiated while the electrode and the workpiece are separated, typically about 1.5–3 mm (0.06–0.12 in) apart. [14]
Al Mulder, Miller's sole engineer, invented the world's first high frequency-stabilized AC industrial welder, making AC welding practical for use in factories and construction. [ citation needed ] Miller Electric developed the Millermatic in 1971, combining the previously separate units of power source and wire feed into one unit, bringing MIG ...