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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
The electrical energy for the percussion welding can be supplied by a transformer, as alternating current (or rectified), or by the discharge of capacitors.Because of the short duration of the arc and of the fact that all of the weld energy comes from this arc, the electrical resistance of the parts to be welded does not affect the amount of heat generated at the weld and substances of ...
Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials. Weldability is often hard to define quantitatively, so most standards define it qualitatively.
Aluminium oxynitride (marketed under the name ALON by Surmet Corporation [3]) is a transparent ceramic composed of aluminium, oxygen and nitrogen.Aluminium oxynitride is optically transparent (≥80% for 2 mm thickness) in the near-ultraviolet, visible, and mid-wave-infrared regions of the electromagnetic spectrum.
Exothermic welding, also known as exothermic bonding, thermite welding (TW), [1] and thermit welding, [1] is a welding process that employs molten metal to permanently join the conductors. The process employs an exothermic reaction of a thermite composition to heat the metal, and requires no external source of heat or current.
A specialized process, called shot welding, can be used to spot weld stainless steel. There are three basic types of resistance welding bonds: solid state, fusion, and reflow braze. In a solid state bond , also called a thermo-compression bond, dissimilar materials with dissimilar grain structure, e.g. molybdenum to tungsten, are joined using a ...
In such cases, a weld backing tape can be used. This is a layer of glass fibre band in the centre of a width of adhesive aluminium foil that is placed over the rear of the weld joint. Welds made onto weld backing tape can be carried out faster than normal and the weld bead is cast flat onto the glass fibre leaving an acceptable weld profile behind.
The weld access hole or rat hole is a structural engineering technique in which a part of the web of an I-beam or T-beam is cut out at the end or ends of the beam. The hole in the web allows a welder to weld the flange to another part of the structure with a continuous weld the full width on both top and bottom sides of the flange.