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Electrochemical machining, as a technological method, originated from the process of electrolytic polishing offered already in 1911 by a Russian chemist E. Shpitalsky. [3] As far back as 1929, an experimental ECM process was developed by W.Gussef, although it was 1959 before a commercial process was established by the Anocut Engineering Company.
The mixture with less wt.% of copper has higher density, higher hardness, and higher resistivity. The typical density of CuW90, with 10% of copper, is 16.75 g/cm 3 and 11.85 g/cm 3 for CuW50 . CuW90 has higher hardness and resistivity of 260 HB kgf/mm 2 and 6.5 μΩ.cm than CuW50. Typical properties of commonly used copper tungsten compositions [1]
Mallory metal is proprietary name [1] for an alloy of tungsten, with other metallic elements added to improve machining.. Its primary use is as a balance weight which is added to the crankshaft of an automotive engine, where the existing counterweight is not large enough to compensate for the weight of the reciprocating and rotating components attached to the crankshaft's connecting rod journals.
Electrochemical grinding is often used for hard materials where conventional machining is difficult and time-consuming, such as stainless steel and some exotic metals. For materials with hardness greater than 65 HRC, ECG can have a material removal rate 10 times that of conventional machining.
Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). [1]
Wah Chang Corporation was an American manufacturing company in the metal or alloy industry based in Albany, Oregon in the United States. Since 2014, it has been a business unit of Allegheny Technologies and makes corrosion-resistant metals, such as hafnium, niobium, titanium, vanadium, and zirconium.
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