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Crimping tools range in size from small handheld devices, to benchtop machines used for industrial purposes, to large fully-automatic wire processing machines for high-volume production. [1] [2] For electrical crimps, a wide variety of crimping tools exist, and they are generally designed for a specific type and size of terminal.
A laser wire stripper is a computer-controlled machine, much like a CNC router, which uses a laser to burn off the insulation of the wire. Laser wire stripping machines are used mostly for very fine gauge wires since they do not damage the conductor.
PLASTI-GRIP (Vinyl) (insulation restricting) terminals are defined in AMP Specification 114-1003: Terminal, FASTON, PLASTI-GRIP, Application of; UL 310 "Standard for Electrical Quick-Connect Terminals" [4] CSA 22.2 #153, "Quick-Connect Terminals" UL 486 also specifies the testing of standard wire connectors and soldering lugs. MIL-T-7928
Bullet terminals, male and female (right-center, with blue wires) A blade connector is a type of single wire, plug-and-socket connection device using a flat conductive blade (plug) that is inserted into a receptacle. Wires are typically attached to male or female blade connector terminals by either crimping or soldering. Insulated and ...
Top: wire terminating in an insulated ferrule Center: Several ferrules with colored insulation, and two uninsulated ferrules Insulated, and uninsulated ferrules. An electric wire ferrule (sometimes electric end terminal) is a metal tube crimped over stranded wire to secure the strands within a screw terminal. Electrical insulation may be ...
soldering of wire ends (solder machine), twisting wires. [3] A wire harness must also be manufactured with a terminal, defined as "a device designed to terminate a conductor that is to be affixed to a post, stud, chassis, another tongue, etc., to establish an electrical connection." [7] Some types of terminals include ring, tongue, spade, flag ...