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[1] [2] [3] The ampacity of a conductor depends on its ability to dissipate heat without damage to the conductor or its insulation. This is a function of the insulation temperature rating, the electrical resistance of the conductor material, the ambient temperature, and the ability of the insulated conductor to dissipate heat to the surroundings.
(E.g. 1 mm diameter wire is ~18 AWG, 2 mm diameter wire is ~12 AWG, and 4 mm diameter wire is ~6 AWG). This quadruples the cross-sectional area and conductance. A decrease of ten gauge numbers (E.g. from 12 AWG to 2 AWG) multiplies the area and weight by approximately 10, and reduces the electrical resistance (and increases the conductance ) by ...
Most of the problems related to aluminum wire are typically associated with older (pre-1972) AA-1350 alloy solid aluminum wire, sometimes referred to as "old technology" aluminum wiring, as the properties of that wire result in significantly more expansion and contraction than copper wire or modern day AA-8000 series aluminum wire.
Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
Equivalently, the same size aluminum wire carries less current than a copper wire. Here's what Rule 240.4(D) says for maximum overcurrent size: 14 AWG - 15 amps copper, no rating for aluminum; 12 AWG - 20 A Cu, 15 A for Al; 10 AWG - 30 A Cu, 25 A for Al; The Canadian code is much simpler: Table 2 says 15, 20, 30 A for copper and Table 4 says no ...
IEC 60228, the metric wire-size standard used in most parts of the world. Circular mil, Electrical industry standard for wires larger than 4/0. American Wire Gauge (AWG), used primarily in the US and Canada; Standard Wire Gauge (SWG), the British imperial standard BS3737; Jewelry wire gauge; Body jewelry sizes
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A wire or cable has a voltage (to neutral) rating and a maximum conductor surface temperature rating. The amount of current a cable or wire can safely carry depends on the installation conditions. The international standard wire sizes are given in the IEC 60228 standard of the International Electrotechnical Commission.