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The direct metal mastering (DMM) process uses a copper-coated rather than lacquer-coated disc. Before lacquer discs, master recordings were cut into blank wax discs. Once complete, this master disc is used to produce matrices from which the record is pressed. For all intents and purposes, the finished record is a facsimile of this master disc. [1]
The wheel type (e.g. cup or plain wheel below) fit freely on their supporting arbors, the necessary clamping force to transfer the rotary motion being applied to the wheels side by identically sized flanges (metal discs). The paper blotter shown in the images is intended to distribute this clamping force evenly across the wheels surface.
Often cutting discs, also known as cut-off wheels, are made from a solid abrasive disc. These discs are often used for cutting metal; they are composed of an abrasive mix of grit and adhesive that is formed into a thin, rigid disc with fiber webbing running through it for strength. Some discs used for cutting ceramic tile or stone are made from ...
The grooves are engraved into the master disc on a mastering lathe.Early versions of these master discs were soft wax, and later a harder lacquer was used.. The mastering process was originally something of an art as the operator had to manually allow for the changes in sound which affected how wide the space for the groove needed to be on each rotation.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Grinding is a subset of cutting, as grinding is a true metal-cutting process. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip that is analogous to what would conventionally be called a "cut" chip (turning, milling, drilling, tapping, etc.) [citation needed].
The modeling of the cutting forces and vibrations, although not totally accurate, makes it possible to simulate problematic machining and reduce unwanted effects of vibration. Multiplication of the models based on stability lobe theory, which makes it possible to find the best spindle speed for machining, gives robust models for any kind of ...
In machining, a metal lathe or metalworking lathe is a large class of lathes designed for precisely machining relatively hard materials. They were originally designed to machine metals ; however, with the advent of plastics and other materials, and with their inherent versatility, they are used in a wide range of applications, and a broad range ...