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The direct metal mastering (DMM) process uses a copper-coated rather than lacquer-coated disc. Before lacquer discs, master recordings were cut into blank wax discs. Once complete, this master disc is used to produce matrices from which the record is pressed. For all intents and purposes, the finished record is a facsimile of this master disc. [1]
Often cutting discs, also known as cut-off wheels, are made from a solid abrasive disc. These discs are often used for cutting metal; they are composed of an abrasive mix of grit and adhesive that is formed into a thin, rigid disc with fiber webbing running through it for strength. Some discs used for cutting ceramic tile or stone are made from ...
The grooves are engraved into the master disc on a mastering lathe.Early versions of these master discs were soft wax, and later a harder lacquer was used.. The mastering process was originally something of an art as the operator had to manually allow for the changes in sound which affected how wide the space for the groove needed to be on each rotation.
Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Fay automatic lathe, 1921. [1] Bullard Mult-Au-Matic, a vertical, multispindle automatic lathe, 1914. [2] In metalworking and woodworking, an automatic lathe is a lathe with an automatically controlled cutting process. Automatic lathes were first developed in the 1870s and were mechanically controlled.
7: Metal hydroxide. Electrochemical machining (ECM) is a method of removing metal by an electrochemical process. It is normally used for mass production and for working extremely hard materials, or materials that are difficult to machine using conventional methods. [1] Its use is limited to electrically conductive materials.
The modeling of the cutting forces and vibrations, although not totally accurate, makes it possible to simulate problematic machining and reduce unwanted effects of vibration. Multiplication of the models based on stability lobe theory, which makes it possible to find the best spindle speed for machining, gives robust models for any kind of ...
Facing on the lathe uses a facing tool to cut a flat surface perpendicular to the work piece's rotational axis. A facing tool is mounted into a tool holder that rests on the carriage of the lathe. The tool will then feed perpendicularly across the part's rotational axis as it spins in the jaws of the chuck.