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In a blast furnace, fuel , ores, and flux are continuously supplied through the top of the furnace, while a hot blast of air (sometimes with oxygen enrichment) is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward.
The process starts by charging solid sinter and heated coke into the top of the blast furnace. Preheated air at 190 to 1,050 °C (370 to 1,920 °F) is blown into the bottom of the furnace. Zinc vapour and sulfides leave through the top and enter the condenser. Slag and lead collect at the bottom of the furnace and are tapped off regularly.
For example, a blast furnace may have several "stoves" or "checkers" full of refractory fire brick. The hot gas from the furnace is ducted through the brickwork for some interval, say one hour, until the brick reaches a high temperature. Valves then operate and switch the cold intake air through the brick, recovering the heat for use in the ...
Continuous production is a flow production method used to manufacture, produce, or process materials without interruption.Continuous production is called a continuous process or a continuous flow process because the materials, either dry bulk or fluids that are being processed are continuously in motion, undergoing chemical reactions or subject to mechanical or heat treatment.
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron ().The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place.
Blast furnace gas (BFG) [1] is a by-product of blast furnaces that is generated when the iron ore is reduced with coke to metallic iron. It has a very low heating value , about 3.5 MJ/m 3 (93 BTU /cu.ft), [ 2 ] because it consists of about 51 vol% nitrogen and 22 vol% carbon dioxide , which are not flammable.
The PCI method is based on the simple concept of primary air (termed the "conveying gas") carrying pulverized coal which injected through a lance to the tuyere (mid-bottom inlet of a blast furnace), then mixed with secondary hot air (termed the "blast") supplied through a blowpipe in the tuyere and then piped to a furnace to create a balloon ...
The puddling furnace is a metalmaking technology used to create wrought iron or steel from the pig iron produced in a blast furnace. The furnace is constructed to pull the hot air over the iron without the fuel coming into direct contact with the iron, a system generally known as a reverberatory furnace or open hearth furnace .