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Molded plastic cases and structural parts can be made by a variety of methods, offering tradeoffs in piece part cost, tooling cost, mechanical and electrical properties, and ease of assembly. Examples are injection molding, transfer molding, vacuum forming, and die cutting. Pl can be post-processed to provide conductive surfaces.
Polystyrene (PS) is used for producing disposable plastic cutlery and dinnerware, CD "jewel" cases, smoke detector housings, license plate frames, plastic model assembly kits, and many other objects where a rigid, economical plastic is desired. Production methods include thermoforming (vacuum forming) and injection molding.
Customized phone cases use custom printing. Different companies have different methods of printing on cases; some utilize sublimation, others Inkjet-printed skins, others dye-sublimation 3D printing methods. Functional cases can integrate external batteries or a USB, bluetooth, or Wifi keyboard and touchpad.
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting ), glasses , elastomers , confections , and most commonly ...
Injection molding - Solid objects (phone cases, keyboards) Spinning - Produces fibers ( nylon , spandex etc.) For thermosetting materials the process is slightly different, as the plastics are liquid to begin with and but must be cured to give solid products, but much of the equipment is broadly similar.
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