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Cutting speed may be defined as the rate at the workpiece surface, irrespective of the machining operation used. A cutting speed for mild steel of 100 ft/min is the same whether it is the speed of the cutter passing over the workpiece, such as in a turning operation, or the speed of the cutter moving past a workpiece, such as in a milling operation.
Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine. The more material removed per minute, the higher the material removal rate. [1] [2] The MRR is a single number that enables you to do this. It is a direct indicator of ...
Surface feet per minute (SFPM or SFM) is the combination of a physical quantity (surface speed) and an imperial and American customary unit (feet per minute or FPM).It is defined as the number of linear feet that a location on a rotating component travels in one minute.
The percent of energy carried away in the chip increases as the speed of the cutting operation increases. This somewhat offsets the tool wear from increased cutting speeds. In fact, if not for the energy taken away in the chip increasing as cutting speed is increased; the tool would wear more quickly than is found.
Typical currents range from 0.1 amp per square mm to 5 amps per square mm. Thus, for a small plunge cut of a 1 by 1 mm tool with a slow cut, only 0.1 amps would be needed. However, for a higher feed rate over a larger area, more current would be used, just like any machining process—removing more material faster takes more power.
To minimize the amount of scrap raw material produced during cutting, companies use nesting software. [1] It automates the calculation of ideal distribution of the cutting patterns to avoid waste. [2] The process involves the analyses the parts (shapes) to be produced at a particular time.
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A high velocity cutting flame is produced by the huge volume expansion while the liquid transitions to a vapour so the cutting flame can cut across voids (air space between plates). Oxy-gasoline torches can also cut through paint, dirt, rust and other contaminating surface materials coating old steel.