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3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. [1] [2] [3] It can be done in a variety of processes in which material is deposited, joined or solidified under computer control, [4] with the material being added together (such as plastics, liquids or powder grains being fused), typically layer by layer.
The term "Three-Dimensional Printing" was trademarked by the research group at MIT, along with the abbreviation 3DP. [5] [6] As a result, the term "3D printing" originally referred uniquely to the binder jet printing process prior to gaining wider acceptance as a term referring to all additive manufacturing processes.
Computer-Aided Design (CAD) model used for 3D printing. The manual modeling process of preparing geometric data for 3D computer graphics is similar to plastic arts such as sculpting. 3D scanning is a process of collecting digital data on the shape and appearance of a real object, creating a digital model based on it.
CNC mills or routers include proprietary software which interprets 2D vector drawings or 3D models and converts this information to a G-code, which represents specific CNC functions in an alphanumeric format, which the CNC mill can interpret. The G-codes drive a machine tool, a powered mechanical device typically used to fabricate components. [4]
Electron-beam additive manufacturing, or electron-beam melting (EBM) is a type of additive manufacturing, or 3D printing, for metal parts. The raw material (metal powder or wire) is placed under a vacuum and fused together from heating by an electron beam.
Continuous Liquid Interface Production (CLIP; originally Continuous Liquid Interphase Printing) is a proprietary method of 3D printing that uses photo polymerization to create smooth-sided solid objects of a wide variety of shapes using resins.
The process starts by slicing the 3D CAD file data into layers, usually from 20 to 100 micrometers thick, creating a 2D cross-section of each layer; this file format is the industry standard .stl file used on most layer-based 3D printing or stereolithography technologies. This file is then loaded into a file preparation software package that ...
An example of how 3D printing can be included in the design process is automotive design. [19] There, it is necessary to quickly test and verify a prototype to get the design approved for production. The reduced post-processing steps induced by the multi-material 3D printing technology result in a shorter fabrication time.