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In metalworking, forming is the fashioning of metal parts and objects through mechanical deformation; the workpiece is reshaped without adding or removing material, and its mass remains unchanged. [1] Forming operates on the materials science principle of plastic deformation, where the physical shape of a material is permanently deformed.
The foreground shows the mandrel for the base. Behind the finished vase are the spinning tools used to shape the metal. Metal spinning, also known as spin forming or spinning or metal turning most commonly, is a metalworking process by which a disc or tube of metal is rotated at high speed and formed into an axially symmetric part. [1]
Foldforming [1] is a technique of metalworking whereby metal is folded, repeatedly forged and annealed, and unfolded; at which stage it generally has a dramatic new three-dimensional form. While alternate spellings abound (e.g., fold-forming, fold forming, Foldforming, and even form-folding, the definitive book "Foldforming" by Charles Lewton ...
Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
Metal hydroforming also allows for a smoother finish as draw marks produced by the traditional method of pressing a male and female die together are eliminated. While springback has long been a topic of discussion for sheet metal forming operations it has been far less of a topic of research for tube hydroforming.
Sheet metal forming simulation is a technology that calculates the process of sheet metal stamping, [7] predicting common defects such as splits, wrinkles, springback and material thinning. Also known as forming simulation, the technology is a specific application of non-linear finite element analysis.
In metallurgy, cold forming or cold working is any metalworking process in which metal is shaped below its recrystallization temperature, usually at the ambient temperature.. Such processes are contrasted with hot working techniques like hot rolling, forging, welding, etc. [1]: p.375 The same or similar terms are used in glassmaking for the equivalents; for example cut glass is made by "cold ...
Electroforming is a metal forming process in which parts are fabricated through electrodeposition on a model, known in the industry as a mandrel. Conductive (metallic) mandrels are treated to create a mechanical parting layer, or are chemically passivated to limit electroform adhesion to the mandrel and thereby allow its subsequent separation ...