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Fire clay in a furnace. Fire clay is a range of refractory clays used in the manufacture of ceramics, especially fire brick. The United States Environmental Protection Agency defines fire clay very generally as a "mineral aggregate composed of hydrous silicates of aluminium (Al 2 O 3 ·2SiO 2 ·2H 2 O) with or without free silica." [1]
In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 229 mm × 114 mm × 76 mm (9 in × 4 + 1 ⁄ 2 in × 3 in) and 229 mm × 114 mm × 64 mm (9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in). [2]
Bitumen mortar was also used at a lower-frequency, including in the Great Bath at Mohenjo-daro. [5] [6] In early Egyptian pyramids, which were constructed during the Old Kingdom (~2600–2500 BCE), the limestone blocks were bound by a mortar of mud and clay, or clay and sand. [7] In later Egyptian pyramids, the mortar was made of gypsum, or ...
Grog, temper for clay. Grog, also known as firesand and chamotte, is a raw material usually made from crushed and ground potsherds, reintroduced into crude clay to temper it before making ceramic ware. It has a high percentage of silica and alumina. It is normally available as a powder or chippings, and is an important ingredient in Coade stone.
The mortar may be a simple slurry made of the same soil/clay mix without aggregate, spread or brushed very thinly between the blocks for bonding, or cement mortar may also be used for high strength, or when construction during freeze-thaw cycles causes stability issues. Hydraform blocks are shaped to be interlocking.
Cordwood masonry wall detail. The method is sometimes called stackwall because the effect resembles a stack of cordwood. A section of a cordwood home. Cordwood construction (also called cordwood masonry or cordwood building, alternatively stackwall or stovewood particularly in Canada) is a term used for a natural building method in which short logs are piled crosswise to build a wall, using ...
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A stone wall in France with lime mortar grouting being applied. Right: unapplied. Centre: lime mortar applied with a trowel. Left: lime mortar applied and then beaten back and brushed with a churn brush. Lime mortar or torching [1] [2] is a masonry mortar composed of lime and an aggregate such as sand, mixed with water.