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Illustration of stepwise bronze casting by the lost-wax method. Lost-wax casting – also called investment casting, precision casting, or cire perdue (French: [siʁ pɛʁdy]; borrowed from French) [1] – is the process by which a duplicate sculpture (often a metal, such as silver, gold, brass, or bronze) is cast from an original sculpture.
Produce wax patterns: Although called wax patterns, pattern materials may also include plastic and frozen mercury. [6] Wax patterns can be produced in one of two ways. In one process, the wax is poured into the mould and swished around until an even coating, usually about 3 mm (0.12 in) thick, covers the inner surface of the mould.
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Dhokra (also spelt Dokra) is non–ferrous metal casting using the lost-wax casting technique. This sort of metal casting has been used in India for over 4,000 years and is still used. One of the earliest known lost wax artifacts is the dancing girl of Mohenjo-daro. [1]
Wax patterns are used in an alternative casting process called investment casting. A combination of paraffin wax, bees wax and carnauba wax is used for this purpose. In this case the wax "pattern" is melted out from the mould cavity which is normally a rigid plaster like material rather than sand, so the wax "pattern" can only be used once. [5]
These would have been created in wax around the ends of the wire. The wax is then coated, at least once, with a ceramic slurry and left to harden. The ceramic is then heated which allows the wax to leave and gold is poured into the cavity. This lost wax process allows the terminals to include a level of detail that was initially created on the ...
The lost wax process originated in ancient Mesopotamia. The earliest known record of lost-wax casting is a clay tablet written in cuneiform in the ancient city of Sparta, Babylon, which specifically records how much wax is needed to cast a key. [6] The earliest-known castings in the global archaeological record were made in open stone molds. [7]
Full-mold casting is an evaporative-pattern casting process which is a combination of sand casting and lost-foam casting. It uses an expanded polystyrene foam pattern which is then surrounded by sand, much like sand casting. The metal is then poured directly into the mold, which vaporizes the foam upon contact. Full-mold casting