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Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials. Weldability is often hard to define quantitatively, so most standards define it qualitatively.
Aluminium oxynitride (marketed under the name ALON by Surmet Corporation [3]) is a transparent ceramic composed of aluminium, oxygen and nitrogen.Aluminium oxynitride is optically transparent (≥80% for 2 mm thickness) in the near-ultraviolet, visible, and mid-wave-infrared regions of the electromagnetic spectrum.
One benefit of clinching is the capability to join prepainted sheet metal commonly used in the appliance industry without damaging the painted surface. Clinching is an important means of fastening aluminum panels, such as hoods and decklids, in the automotive industry, due to the difficulty of spot welding of aluminum. [1]
In such cases, a weld backing tape can be used. This is a layer of glass fibre band in the centre of a width of adhesive aluminium foil that is placed over the rear of the weld joint. Welds made onto weld backing tape can be carried out faster than normal and the weld bead is cast flat onto the glass fibre leaving an acceptable weld profile behind.
A benefit of ultrasonic welding is that there is no drying time as with conventional adhesives or solvents, so the workpieces do not need to remain in a fixture for longer than it takes for the weld to cool. The welding can easily be automated, making clean and precise joints; the site of the weld is very clean and rarely requires any touch-up ...
1. Pre-cleaning: The test surface is cleaned to remove any dirt, paint, oil, grease or any loose scale that could either keep penetrant out of a defect or cause irrelevant or false indications. Cleaning methods may include solvents, alkaline cleaning steps, vapour degreasing, or media blasting. The end goal of this step is a clean surface where ...
For electromagnetic welding and hot plate welding additions of talc and glass will reduce the weld strength by as much as 32%. [15] The strength of the plastic after welding would decrease with an increasing amount of fillers in the matrix compared to the bulk material. [16] Use of abrasive fillers can affect the tool used for welding.