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The pitch of the teeth can be from fourteen to thirty-two teeth per inch (TPI) for a hand blade, with as few as three TPI for a large power hacksaw blade. The blade chosen is based on the thickness of the material being cut, with a minimum of three teeth in the material. As hacksaw teeth are so small, they are set in a "wave" set.
The whole saw blade was made of High-Speed Steel (HSS). HSS saw blades are mainly used to cut steel, copper, aluminum and other metal materials. If high-strength steels (e.g., stainless steel) are to be cut, the blades made of cobalt HSS (e.g. M35, M42) should be used. Tungsten carbide
Cold saw blades are used to cut metal using a relatively slow rotational speed, usually less than 5000 surface feet per minute (SFM) (25 m/s), and a high chip load per tooth, usually between .001"–.003" (0.025–0.08 mm) per tooth. These blades are driven by a high power motor and high-torque gear reduction unit or an AC vector drive.
A vertical bandsaw, also called a contour saw, keeps the blade's path stationary while the workpiece is moved across it. This type of saw can be used to cut out complex shapes and angles. The part may be fed into the blade manually or with a power assist mechanism. This type of metal-cutting bandsaw is often equipped with a built-in blade welder.
Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion. The majority of these types of cutting tools are often made from HSS (High-Speed-Steel).
When necessary, the blade can also be rotated with respect to the frame to make sharper curves in the material being cut. Blade breakage is much rarer than with a fretsaw. A coping saw (with the correct blade) can also be used to cut through aluminium tubing and other metal objects, though a hacksaw is much more efficient for this task. The ...