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The process of tube bending involves using mechanical force to push stock material pipe or tubing against a die, forcing the pipe or tube to conform to the shape of the die. Often, stock tubing is held firmly in place while the end is rotated and rolled around the die.
A large diameter, but thin-walled, short tube supported at its ends and loaded laterally is an example of a shell experiencing bending. In the absence of a qualifier, the term bending is ambiguous because bending can occur locally in all objects.
Bending A chimney starter, a sample product of bending. Bending is a manufacturing process that produces a V-shape, U-shape, or channel shape along a straight axis in ductile materials, most commonly sheet metal. [1] Commonly used equipment include box and pan brakes, brake presses, and other specialized machine presses.
Roll bending may be done to both sheet metal and bars of metal. If a bar is used, it is assumed to have a uniform cross-section, but not necessarily rectangular, as long as there are no overhanging contours, i.e. positive draft. Such bars are often formed by extrusion. The material to be shaped is suspended between the rollers.
Visualise bending the left end of the pipe up 88 degrees. Now turn the piece of pipe around so the horizontal piece of pipe is in line with the zero degrees line on the protractor. The protractor will read 92 degrees. The key point is that the plumbing term focuses on the degree of bend from the original straight pipe, not the resulting angle.
Bending is done sequentially along the length of the tube, with the tube being bent around bending discs (or dies) as the tube length is fed in. Bending can be done with or without mandrels. This additional complexity of process further increases the reliance on FEM for designing and evaluating manufacturing processes.
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