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Distributed control systems (DCS) are dedicated systems used in manufacturing processes that are continuous or batch-oriented. Processes where a DCS might be used include: Chemical plants; Petrochemical (oil) and refineries; Pulp and paper mills (see also: quality control system QCS) Boiler controls and power plant systems; Nuclear power plants
A distributed control system (DCS) is a digital process control system (PCS) for a process or plant, wherein controller functions and field connection modules are distributed throughout the system. As the number of control loops grows, DCS becomes more cost effective than discrete controllers.
An OTS uses a dynamic simulation of the process in order to generate the appropriated data to feed an emulation of the plant's control system. The elements of a typical OTS are the following: [1] Dynamic simulation software [1] Process model [1] Instructor interface [1] Control system integration software [1] DCS emulator [1] Replica of the ...
In smaller SCADA systems, the supervisory computer may be composed of a single PC, in which case the HMI is a part of this computer. In larger SCADA systems, the master station may include several HMIs hosted on client computers, multiple servers for data acquisition, distributed software applications, and disaster recovery sites.
Process controls (basic as well as advanced) are implemented within the process control system, which may mean a distributed control system (DCS), programmable logic controller (PLC), and/or a supervisory control computer. DCSs and PLCs are typically industrially hardened and fault-tolerant.
A fieldbus is an industrial network system for real-time distributed control. It is a way to connect instruments in a manufacturing plant. A fieldbus works on a network structure which typically allows daisy-chain, star, ring, branch, and tree network topologies.
The system is also designed to accommodate multiple wells, and integrate with the major distributed control systems (DCS) and subsea equipment types. The UMCS also offers a pre-engineered solution based on a standardized program block architecture and a common communication database via the Standard Interface, based on OPC.
PLC systems designed and maintained by PLC technicians range from high-speed robotic assembly to conveyors, to batch mixers, to DCS and SCADA systems. PLC systems are often found within industrial and manufacturing plants, such as food processing facilities.