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A portable spot welder. Spot welding (or resistance spot welding [1]) is a type of electric resistance welding used to weld various sheet metal products, through a process in which contacting metal surface points are joined by the heat obtained from resistance to electric current.
Spot welding is a resistance welding method used to join two or more overlapping metal sheets, studs, projections, electrical wiring hangers, some heat exchanger fins, and some tubing. Usually power sources and welding equipment are sized to the specific thickness and material being welded together.
Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials. Weldability is often hard to define quantitatively, so most standards define it qualitatively.
This is a list of welding processes, separated into their respective categories. The associated N reference numbers (second column) are specified in ISO 4063 (in the European Union published as EN ISO 4063 ). [ 1 ]
In general, resistance welding methods are efficient and cause little pollution, but their applications are somewhat limited and the equipment cost can be high. [47] Spot welder. Resistance spot welding is a popular method used to join overlapping metal sheets of up to 3 mm thick. [47]
Flash welding is a type of resistance welding that does not use any filler metals. The pieces of metal to be welded are set apart at a predetermined distance based on material thickness, material composition, and desired properties of the finished weld.
In spot welding, metal surfaces that are held in contact are joined by the heat from resistance to electric current flow. It is common for a spray of sparks in the form of molten metal droplets to be ejected from the parts being joined. [12] or the resistance heating of spot welding. [13]
Autogenous welding is a form of welding in which the filler material is either supplied by melting the base material or is of identical composition. [1] The weld may be formed entirely by melting parts of the base metal, and no additional filler rod is used. There is some variation in the use of this term.