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Cementitious foam insulation is a cement-based thermal and acoustic insulation, [1] with an R-value similar to that of fiberglass. [2] It is installed as a foam with a consistency like shaving cream, [2] or as pre-cast slabs. [3] The current cost is similar to that of polyurethane foams. [2]
In the United States, the International Building Code and ASTM International define Exterior Insulation and Finish System (EIFS) as a non-load-bearing exterior wall cladding system that consists of an insulation board attached either adhesively, mechanically, or both, to the substrate; an integrally reinforced base coat; and a textured protective finish coat.
The board can be sheet metal, fibre cement, magnesium oxide board (MgO), plywood or oriented strand board (OSB), and the core can either be expanded polystyrene foam (EPS), extruded polystyrene foam (XPS), polyisocyanurate foam, polyurethane foam, or be composite honeycomb (HSC).
The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
When used as siding boards, widths between 130mm and 300mm (5.25 inch to 12 inch) are available. [4] Fiber cement thicknesses vary between 4.5-18mm and also vary in density – the lower density resulting in a fibrous rough edge when cut and the higher density having a cleaner smoother edge when cut.
For example, a 1-inch layer of closed-cell foam provides about the same insulation factor as 2 inches of open-cell foam. Closed-cell foam is very strong, and structurally reinforces the insulated surface. By contrast, open-cell foam is soft when cured, with little structural strength.