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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch. Below is a chart providing the decimal-fraction equivalents that are most relevant to fractional-inch drill bit sizes (that is, 0 to 1 by 64ths).
The correct tool to start a traditionally drilled hole (a hole drilled by a high-speed steel (HSS) twist drill bit) is a spotting drill bit (or a spot drill bit, as they are referenced in the U.S.). The included angle of the spotting drill bit should be the same as, or greater than, the conventional drill bit so that the drill bit will then ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
The pilot hole also reduces the power needed to turn a large drill bit, and reduces the large bit breakage risk. For twist drill bits, the pilot size is usually selected so that the chisel point of the larger drill does not need to remove any material, which reduces the chance of splitting the web of the bit. A pilot thus sized also prevents a ...
Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross-section in solid materials. The drill bit is usually a rotary cutting tool, often multi-point. The bit is pressed against the work-piece and rotated at rates from hundreds to thousands of revolutions per minute.
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