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Predictive maintenance evaluates the condition of equipment by performing periodic (offline) or continuous (online) equipment condition monitoring.The ultimate goal of the approach is to perform maintenance at a scheduled point in time when the maintenance activity is most cost-effective and before the equipment loses performance within a threshold.
Predictive maintenance techniques are designed to help determine the condition of in-service equipment in order to estimate when maintenance should be performed. This approach promises cost savings over routine or time-based preventive maintenance , because tasks are performed only when warranted.
The use of condition monitoring allows maintenance to be scheduled, or other actions to be taken to prevent consequential damages and avoid its consequences. Condition monitoring has a unique benefit in that conditions that would shorten normal lifespan can be addressed before they develop into a major failure.
The steps of corrective maintenance are, following failure, diagnosis – elimination of the part, causing the failure – ordering the replacement – replacement of the part – test of function and finally the continuation of use. The basic form of corrective maintenance is a step-by-step procedure. The object's failure triggers the steps.
Understanding the "as is" state of an asset and its major components is an essential element in preventive maintenance as used in maintenance, repair, and overhaul and enterprise asset management systems. Complex assets such as aircraft, ships, industrial machinery etc. depend on many different components being serviceable.
In the present era of Industry 4.0, the industries are implementing a predictive maintenance strategy for their mechanical systems. The FMECA is widely used for the failure mode identification and prioritization of mechanical systems and their subsystems for predictive maintenance. [18]
An intelligent maintenance system is a system that uses data analysis and decision support tools to predict and prevent the potential failure of machines. The recent advancement in information technology, computers, and electronics have facilitated the design and implementation of such systems.
Reliability-centered maintenance (RCM) is a concept of maintenance planning to ensure that systems continue to do what their users require in their present operating context. [1] Successful implementation of RCM will lead to increase in cost effectiveness, reliability, machine uptime, and a greater understanding of the level of risk that the ...
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