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In general, cutting force can be calculated using the formula: CF =L x T x ζmax Cutting force will be in Newton (N) Where, L = Cut length in mm,(perimeter of profile to be cut) Ex: 40 mm square to be cut will have cut length of 160 mm T = Sheet metal thickness in mm, ζmax = Maximum shear strength of sheet metal in MPa
A hardy has a square shank, which prevents it from rotating when placed in the anvil's hardy hole. [2] The term "hardy", used alone, refers to a cutting chisel used in the square hole of the anvil. Other bottom tools are identified by function. Typical hardy tools include chisels and bending drifts. They are generally used with a matching top tool.
A single-cut file has one set of parallel teeth while a cross-cut or double-cut file has a second set of cuts forming diamond shaped cutting surfaces. [1] In Swiss-pattern files the teeth are cut at a shallower angle, and are graded by number, with a number 1 file being coarser than a number 2, etc.
A drift punch is constructed as a tapered rod, with the hammer acting on the large end of the taper. The long end of a drift punch is placed into the semi-aligned bolt holes of two separate components, and then driven into the hole. As it is driven in, the taper forces the two components into alignment, allowing for easy insertion of the fastener.
The Harry Watts square drill bit is based on a Reuleaux triangle shape. It is used together with a guide and a particular chuck to make a square hole. [3] [4] Similarly, the company also manufactures drill bits for other angular holes such as pentagons and hexagons.
Punches are available in various shape and sizes; oblong and rectangular punches are common because they minimize waste and allow for greater distances between strokes, as compared to a round punch. Nibbling can occur on the exterior or interior of the material, however interior cuts require a hole to insert the tool. [5]
A Forstner bit could bore the mounting hole for the hinge, but particle board and MDF are very abrasive materials, and steel cutting edges soon wear. A tungsten carbide cutter is needed, but the complex shape of a forstner bit is difficult to manufacture in carbide, so this special drill bit with a simpler shape is commonly used.
Drilling a hole in a metal part is the most common example of a chip producing process. Using an oxy-fuel cutting torch to separate a plate of steel into smaller pieces is an example of burning. Chemical milling is an example of a specialty process that removes excess material by the use of etching chemicals and masking chemicals.