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A feedback control loop is directly controlled by the RTU or PLC, but the SCADA software monitors the overall performance of the loop. For example, a PLC may control the flow of cooling water through part of an industrial process to a set point level, but the SCADA system software will allow operators to change the set points for the flow.
Example of a continuous flow control loop. Signalling is by industry standard 4-20 mA current loops, and a "smart" valve positioner ensures the control valve operates correctly. The fundamental building block of any industrial control system is the control loop, which controls just one process variable.
Very high-speed or precision controls may also require customized solutions; for example, aircraft flight controls. Single-board computers using semi-customized or fully proprietary hardware may be chosen for very demanding control applications where the high development and maintenance cost can be supported. "Soft PLCs" running on desktop-type ...
CC-Link Industrial Networks – Supported by the CLPA; CIP (Common Industrial Protocol) – can be treated as application layer common to DeviceNet, CompoNet, ControlNet and EtherNet/IP; ControlNet – an implementation of CIP, originally by Allen-Bradley; DeviceNet – an implementation of CIP, originally by Allen-Bradley
Example of SCADA used in office environment to remotely monitor a process. Both large and small systems can be built using the SCADA concept. These systems can range from just tens to thousands of control loops, depending on the application. Example processes include industrial, infrastructure, and facility-based processes, as described below:
A control system manages, commands, directs, or regulates the behavior of other devices or systems using control loops. It can range from a single home heating controller using a thermostat controlling a domestic boiler to large industrial control systems which are used for controlling processes or machines.