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Wrought iron is a form of commercial iron containing less than 0.10% of carbon, less than 0.25% of impurities total of sulfur, phosphorus, silicon and manganese, and less than 2% slag by weight. [18] [19] Wrought iron is redshort or hot short if it contains sulfur in excess quantity. It has sufficient tenacity when cold, but cracks when bent or ...
In the era of commercial wrought iron, blooms were slag-riddled iron castings poured in a bloomery before being worked into wrought iron. In the era of commercial steel, blooms are intermediate-stage pieces of steel produced by a first pass of rolling (in a blooming mill) that works the ingots down to a smaller cross-sectional area, but still greater than 36 in 2 (230 cm 2). [1]
Cast iron was not useful for items in tension like beams, where the more expensive wrought iron was preferred. Improvements in production saw the costs decrease at the same time as cast iron gained popularity. The puddling process, patented in 1784, was a relatively low cost method for producing a structural grade wrought iron.
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There are two main types of ironwork: wrought iron and cast iron. While the use of iron dates as far back as 4000 BC, it was the Hittites who first knew how to extract it (see iron ore) and develop weapons. Use of iron was mainly utilitarian until the Middle Ages; it became widely used for decoration in the period between the 16th and 19th century.
If of round cross section the bar will typically be end-forged to create a head, which is then flatted by additional forging. The head may then be machined to a precise thickness and flatness. An alternative method for using round bar is to form a loop and to forge-weld (hammer weld) or electrically weld the free end to the main bar. [2]
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